Cap Structure & Details


Please provide your artwork, pictures or original sample. We can make Printing, Applique Embroidery, 3D Embroidery, Flat Embroidery, Plastic Badge, Woven Badge, Metal, Liquid Chrome, Metallic Thread etc.


These are elliptical (round) holes made on the above portion of the caps and hats, preferably for upping the swagger and also for proper airing. There are usually two forms of eyelets, either sewn borders or metallic grommets.

Visor or brim

The sturdy surface stretching fr0m the crown ensures protection from heavy sunlight and acts as a perfect shade to the face. The brim is straightened or curved depending on the style of the cap. The brim is basically sandwiched between the top and the under visor fabric. Sandwich fabric is normally in a contrasting color, it can be screen printed with text for customization.
The flip style brim is bottom visor much thicker than the top visor. Top and bottom visors can be the same or different colors. The regular brim is top visor much thicker than bottom visor and under visor can be the same color or different.
Usually stitching on the bill can range from 4 rows to 8 rows. Length of bill varies between styles.

Top button

This section includes the modish well-coated buttons, which are positioned exactly on the crest of the headpiece at the pivot of the texture material. The colors of the buttons are either in accordance with the cap color, or are in a very contrasting color.

Back closures

An assorted range of closures are utilized for adjustable hats and caps. For example, Velcro, sliding buckle, durable brass buckle or plastic snap are maintained.


Regarded as the essential part of any kind of headgear, the crown is the front portion of the hat, which easily accustoms on the head and comes in contact with the forehead. The crown of the cap is the ultimate coverage where the majority of artwork, embroidery and alteration are done. There are three different types of profile, namely low profile, medium profile and high profile which can be manufactured by balancing the varied angles of the front crown.
The low profile is more inclined to the backward, while the high profile deviates directly towards the topmost of the front crown. Based on the crown of the cap, it can also be concluded whether a cap is structured or unstructured. The differences between these two kinds depend on the material used.
Usually, structured caps employ buckram in the interior portion of the caps, hence giving the headgear’s a stiff look and also maintain the front part as better shape. As for the unstructured caps, the support is not available, hence giving it a baggy fitting on the head.


These are the patches of cloth which are required to generate the shape of the headgear. Usually, there are around 6 panel hats with a hem in the middle of the crown, but 5 panel and 8 panel hats can also be found. The 5 panel caps are basically acquired for mesh caps or baseball caps, which highlight more on screen printing than embroidery.
Sew together the panels with threads which would be in tune with the color of the fabric. The varied types of material are wool, mesh and special fabric which acknowledges both ventilation and comfort.


The material is arranged in the inner section of the caps to not only assist in soaking up of the sweat, but also to retain its dryness and cleanliness. The sweatbands come in various quality, ranging from cotton to premium synthetic cloth with superior features.